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DAVID ATELIER
PORSCHE 964 RESTORATION · PART 6 OF 6

PORSCHE 964 RESTORATION: JORGE IS DONE

After more than 14 months, the complete rebuild of the Porsche 964 Carrera 2 is complete. From the bare sheet metal to the engine, suspension, and brake system, right down to the custom-designed interior, every detail has been reworked—now the finished vehicle is revealed in its entirety for the first time.

THE FINAL AFTER MORE THAN A YEAR

Over the course of more than 14 months, a white Porsche 964 Carrera 2 was completely rebuilt.

This was never just a simple partial restoration. The Porsche was completely disassembled, inspected, overhauled, and then reassembled from the ground up. Virtually every screw, gasket, and washer was handled during the project. Inserted text

The result now has a name, too: Jorge.

Today, the original Carrera 2 combines classic Porsche design with approximately 300 PS, revised suspension technology, a larger braking system, and a fully customized interior.

The vehicle should be tuned so that it is neither too extreme nor too restrained:

Classic, high-quality, and familiar at first glance—but clearly unique upon closer inspection.

PORSCHE 964 JORGE: THE FINAL CONCEPT

ENGINE & DRIVETRAIN

The 3.6-liter engine has been completely overhauled and specifically optimized for performance. Revised cylinder heads, larger valves, different camshafts, and electronic tuning bring the Porsche’s output to around 300 PS. Added to this are a modified flywheel, a 40 percent limited-slip differential, and a shorter shift travel.

SUSPENSION & BRAKES

The KW V3 with HLS combines a sporty setup with everyday practicality. The concept is complemented by a larger Porsche brake system, ensuring that the additional engine power can be controlled effectively.

INTERIOR

Black and bottle green, Diamond Stitch, green loop pile carpet, Recaro Pole Position seats, and RS-inspired details create a distinctive interior that still clearly embodies classic Porsche design.

CLASSIC, YET EVOLVED

LED technology, modern tires, larger brakes, and technical enhancements combine with classic proportions and understated styling. The car remains unmistakably a Porsche 964—simply tailored to its current purpose.

MORE THAN 14 MONTHS UNTIL THE PORSCHE 964 IS COMPLETE

After more than 14 months, the restoration of the Porsche 964 Carrera 2 is complete.

The project did not begin as a minor modification or a traditional partial restoration. The vehicle was completely disassembled, underwent a technical inspection, had its bodywork refurbished, and was then rebuilt from the ground up.

Virtually every screw, gasket, and washer was inspected, refurbished, or replaced during the course of the project.

The original vehicle has thus been transformed into a Porsche that retains its classic identity while being further developed in virtually every technical area.

THE FINISHED VEHICLE IS CALLED JORGE

The project vehicle now has its own name: Jorge.

The story behind the name dates back to the purchase of the original vehicle in Spain. A Spanish flag was found in the car at the time, and this led to the creation of an internal name during the project—a name that has ultimately stuck.

Today, Jorge bears little resemblance to the driver he was back then.

The Porsche 964, which was originally white, has been completely rebuilt as a green Carrera 2.

THE CUSTOMER’S REQUEST: NEW OR BETTER

The goal for the entire rebuild was clear:

New or better.

The goal was not simply to replace every traditional component with modern technology.

Rather, each component was evaluated to determine whether it should be retained, revised, or further developed in a technically sound manner.

The result is a vehicle that preserves classic Porsche characteristics while also benefiting from technical solutions that were not yet available when it was first registered.

A PURE SPORTS CAR WITH GREATER EVERYDAY PRACTICALITY

The final design was deliberately not intended to be an uncompromising Porsche 964 RS.

The driver remains the focus, but at the same time, the vehicle should remain practical for use in normal traffic conditions.

That is precisely what inspired the goal of building a classic Porsche that offers an engaging and responsive driving experience, yet remains comfortable enough for city driving, long-distance trips, and everyday use when needed.

The vehicle should not only look good, but also be practical enough to drive regularly.

THE 3.6-LITER ENGINE PRODUCES ABOUT 300 PS

The original 3.6-liter engine was completely overhauled and technically upgraded.

The cylinder heads were machined, larger valves were installed, and different camshafts were fitted.

In addition, the electronic voting system was modified.

The result is about 300 PS.

This gives the Porsche significantly more power than in its stock configuration, without completely altering the engine’s character.

A SPECIAL FLYWHEEL AS A COMPROMISE

When it came to the flywheel, too, the team deliberately sought a solution that struck a balance between comfort and sportiness.

While a particularly lightweight single-mass flywheel would provide very direct responsiveness, it can be significantly less comfortable in city traffic.

That is why an interim solution with a higher mass is being used.

It combines sportier engine performance with significantly smoother acceleration.

40 PERCENT LOCK FOR BETTER TRACTION

The approximately 300 PS must also be reliably transferred to the road.

To compensate, the classic five-speed transmission is equipped with a 40 percent lock.

It improves power delivery to both rear wheels and provides greater traction, especially during dynamic driving.

A shorter shift travel complements the drivetrain and enables quicker and more precise gear changes.

Week 3 HLS: SPORTY YET STILL PRACTICAL FOR EVERYDAY USE

For the suspension, we’re sticking with the KW V3 with hydraulic HLS that was already set up in the previous parts of the project.

Compression and rebound can be adjusted individually, allowing the suspension to be tuned for both road driving and sporty driving.

The hydraulic lift system also makes it possible to raise the vehicle by several centimeters when necessary.

This feature is a key component of the overall concept, particularly for steep access roads, ramps, and the planned use in Tyrol.

THE INTERIOR IS CUSTOMIZED IN BLACK AND GREEN

The interior has also been completely redesigned.

The upper section remains classic black, while the lower section is finished in bottle green.

A diamond-stitch pattern complements the custom leatherwork.

In addition, there is a green looped carpet, whose design is inspired by classic Porsche models.

The same carpet is also used in the trunk, so that the interior and the front of the car form a visual whole.

RECARO POLE POSITION AND RS-INSPIRED INTERIOR

The Recaro Pole Position seats, already familiar from previous phases of the project, were also custom-upholstered.

The backrests echo the car’s exterior color, thereby tying the exterior color to the interior design.

Other details are also modeled after the Porsche 964 RS.

The rear bench seat has been removed, and slimmed-down door panels replace the standard ones, giving the entire interior a much sportier and more driver-oriented look.

SMALL PORSCHE DETAILS ARE FINDED THROUGHOUT THE VEHICLE

Not every detail comes directly from the Porsche 964.

Instead, elements from different eras and models of the brand were deliberately incorporated.

One example is the wooden gearshift knob, whose design is inspired by historic Porsche race cars.

It is precisely these details that are intended to give the vehicle a unique look without losing sight of its origins.

THE LARGE BRAKING SYSTEM MATCHES THE INCREASED POWER

The increased engine power is complemented by a correspondingly larger braking system.

The system uses components from Porsche’s lineup, which provide significantly greater braking performance than the original factory system.

Thus, the brake also follows the same basic concept as the rest of the redesign:

Technology is improved in areas where it offers real added value in terms of performance and driving safety.

RS FEATURES, WITHOUT TURNING JORGE INTO AN RS

Throughout the vehicle, there are various design cues reminiscent of the Porsche 964 RS.

These include, among other things, the lighter rear window, certain body details, and the interior design.

Even so, Jorge is not supposed to be an RS replica.

Rather, the components are combined in such a way that a self-contained vehicle is created.

The result is classic and understated, but a closer look reveals that this is not a stock Porsche 964.

CLASSIC DESIGN MEETS MODERN LED TECHNOLOGY

The original look is also preserved as much as possible when it comes to the lighting.

Inside, however, it features modern LED technology.

This preserves the classic look of the Porsche while also improving active driving safety.

Here, too, the fundamental approach of the entire project is evident: modern technology should provide support without visibly overshadowing the vehicle’s character.

CLASSIC BIKES AND MODERN TIRES

The design of the bike also remains deliberately understated.

Instead of particularly large or flashy wheels, classic BBS Le Mans wheels are used.

They are complemented by modern Michelin Pilot Sport tires.

This series, too, combines classic styling with modern performance and reliable traction.

A COMPLETE REBUILD, MADE IN HAMBURG

A project of this scale isn’t the work of a single trade.

The bodywork, paint, engine, mechanical systems, upholstery, and the entire assembly process had to be coordinated over many months.

Some of the work was carried out directly at the DAVID ATELIER, while other parts were done in collaboration with specialized partner companies.

It is only through the collaboration of all these areas that the finished vehicle comes to life.

After more than a year of work, the showroom now features not just a restored Porsche 964, but the result of a complete rebuild.

THE GOAL: NOT TOO MUCH AND NOT TOO LITTLE

The finished vehicle should not appear loud or over-the-top.

At the same time, it should still be clear that this is a special Porsche.

It is precisely this balance that runs through the entire project.

More power, a upgraded suspension, more braking power, and a custom interior meet a classic silhouette and understated design.

This transforms the original Porsche 964 Carrera 2 into a vehicle in a class of its own, without losing its fundamental character.

KEY FACTS FROM PART 6

01
MORE THAN 14 MONTHS
From the original vehicle to the finished Porsche 964, the project was completely rebuilt over the course of more than a year.
02
ABOUT 300 PS
The rebuilt 3.6-liter engine features larger valves, different camshafts, and a custom tune.
03
DRIVABLE SPORTS CAR
KW V3 HLS, 40 percent lock-up, reduced travel, and a larger braking system combine performance with everyday practicality.
04 JORGE
The original white Carrera 2 has been transformed into a custom green Porsche 964 with a completely redesigned interior.

THE OVERALL CONCEPT: NEW OR BETTER

What becomes apparent across all six parts of the project can be boiled down to a simple principle in the finale:

New or better.

Not every part had to be new. But after the rebuild, every component had to once again meet the standards of the vehicle as a whole.

Original parts were retained and refurbished where it made sense. Other components were technically upgraded if doing so improved drivability, safety, or reliability.

The result was neither a Porsche 964 faithfully preserved in its original state nor a radical conversion.

The result was Jorge —a custom-built Carrera 2 whose classic character remains clearly at the forefront.

THE PROJECT IS COMPLETE

After six project phases, the restoration is complete.

From the initial assessment through bodywork, engine overhaul, and painting to the final assembly, it was possible to follow how the original vehicle was transformed, step by step, into the finished Porsche 964.

THE COMPLETE PROJECT SERIES

PORSCHE 964 RESTORATION · PARTS 1–6

From the Initial Assessment to the Finished Jorge

THE MOST IMPORTANT QUESTIONS ABOUT THE PRE-BUILT PORSCHE 964

How long did the restoration of the Porsche 964 take?

The complete reconstruction took more than 14 months.

What is the name of the finished vehicle?
The Porsche 964 is codenamed “Jorge.”
Which model serves as the base?
The base model is a Porsche 964 Carrera 2 with a manual transmission and no sunroof.
How much power does the finished Porsche 964 have?
Following technical optimizations, the revised 3.6-liter engine produces approximately 300 PS.
What changes were made to the engine?
Among other things, the cylinder heads were redesigned, larger valves and different camshafts were installed, and the electronic calibration was adjusted.
What type of suspension is installed?
The vehicle is equipped with a KW V3 suspension system with hydraulic HLS. This allows the vehicle to be raised by several centimeters when necessary.
What changes were made to the transmission?
The five-speed transmission features a 40 percent lock-up and shorter shift travel.
How was the interior designed?
The interior combines black and bottle green with diamond stitching, green loop pile carpet, Recaro Pole Position seats, minimalist door panels, and other RS-inspired details.
Is Jorge a Porsche 964 RS conversion?
No. The vehicle incorporates some RS features, but is explicitly not intended to be an RS replica. The goal is a unique, sporty Carrera 2 that’s also suitable for everyday use.
What was the philosophy behind the reconstruction?
The guiding principle was “new or better”: original features are preserved where it makes sense, and technology is further developed where it offers a genuine functional advantage.

CONCLUSION: A PROJECT BECOMES JORGE

Six episodes, more than 14 months of work, and a Porsche 964 in which hardly any part has been left untouched.

The body and underbody were completely refurbished. The engine was overhauled and tuned to produce approximately 300 PS. The suspension, brakes, and drivetrain were upgraded, and the interior was completely redesigned.

Nevertheless, the finished vehicle doesn’t look like a collection of individual modifications.

That’s exactly what makes the result what it is.

Jorge is classic and understated—but there’s a detail in nearly every spot that sets him apart from a stock Porsche 964.

This doesn’t just mark the end of the restoration.

The project also serves as the foundation for other custom-built vehicles at DAVID ATELIER.

TRANSCRIPT OF THE PROJECT EPISODE

Part 6 marks the conclusion of the Porsche 964 restoration.

After more than 14 months, the finished vehicle is presented in its entirety for the first time. Benjamin David and project manager Olaf Bornhöft look back on the rebuild and explain the most important technical and design decisions.

The focus is on the approximately 300 PS engine, the transmission and limited-slip differential, the KW V3 HLS suspension, the larger brake system, the custom-designed interior, and the many small Porsche details that ultimately came together to create the finished vehicle, Jorge.

VIEW FULL TRANSCRIPT

00:21

THE FINISHED CAR IS CALLED JORGE

After more than a year of work, the Porsche 964 is complete. The customer’s specification for the complete rebuild was: “as good as new—or better.” The result should be neither over-the-top nor too understated, but rather remain classic while still making it clear that this is a special vehicle.

01:00

THE PORSCHE 964 CARRERA 2 AS THE BASIS

Benjamin David looks back on the project. The foundation is a Porsche 964 Carrera 2, which was originally found in Spain and was named Jorge during the project.

02:00

FROM THE WHITE STARTING VEHICLE TO THE GREEN 964

The vehicle, which was originally white, has been completely rebuilt and now features a green finish. Every screw, gasket, and washer was inspected, refurbished, or replaced during the restoration.

02:30

NEW OR BETTER AS A BASIC PRINCIPLE

In various areas, solutions are being implemented that did not yet exist during the vehicle’s original production. The tires, braking system, suspension, engine performance, and interior are being further developed without losing the classic character of the Porsche.

03:00

ATTENTION TO DETAIL AND CRAFTSMANSHIP ACROSS ALL TRADES

The restoration was the result of collaboration among various specialists. Painters, upholsterers, and the team at DAVID ATELIER worked together to achieve a harmonious final result.

03:30

THE DRIVER TAKES CENTER STAGE

The concept is designed to deliberately preserve a pure driving experience. While modern vehicles can handle many tasks automatically, the Porsche 964 is intended to maintain a direct connection between the driver and the vehicle.

04:05

MORE PRACTICALITY FOR EVERYDAY USE AND BETTER PERFORMANCE

The existing vehicle concept is being specifically improved. Jorge is designed to be practical for everyday use while also delivering performance when the driver calls for it.

06:50

A LOOK BACK AT THE TECHNICAL RECONSTRUCTION

Project Manager Olaf Bornhöft explains the technical work. The vehicle was completely disassembled, every component was inspected, and the body and underbody were thoroughly refurbished.

08:00

THE 3.6-LITER ENGINE HAS BEEN COMPLETELY OVERHAULED

The engine has been completely overhauled. Redesigned cylinder heads, larger valves, and different camshafts, along with other modifications, deliver more power.

8:30 a.m.

THE FLYWHEEL: A BALANCE BETWEEN SPORTINESS AND COMFORT

For the flywheel, a solution was deliberately chosen that offers a sportier performance than the production model, while at the same time enabling smoother acceleration in city traffic.

09:10

AROUND 300 PS AND 40 PERCENT LOCKUP

With electronic tuning, the engine delivers approximately 300 PS. A 40 percent lock in the five-speed transmission improves traction, while a shorter shift travel ensures faster and more precise gear changes.

09:40

A SPORTS CAR, BUT NOT AN UNCOMPROMISING RS

The finished vehicle is intended to offer a sporty and responsive driving experience, while remaining more practical for everyday use than a Porsche 964 RS designed without compromise.

10:00

KW V3 WITH HYDRAULIC HLS

The KW V3 can be adjusted for compression and rebound. The hydraulic HLS also allows the vehicle to be raised by several centimeters when necessary, making it easier to navigate steep driveways and ramps.

10:45

CUSTOM INTERIOR IN BLACK AND GREEN

The interior combines a black dashboard with bottle-green accents and diamond stitching. Green looped carpet is used both in the cabin and in the trunk.

11:35

RECARO POLE POSITION AND RS-INSPIRED DETAILS

Recaro Pole Position seats with custom-designed backrests, the removal of the rear bench seat, and streamlined door panels are partly inspired by the Porsche 964 RS.

12:10

PORSCHE DETAILS FROM VARIOUS ERA

Individual design elements draw inspiration from various Porsche models and eras. The result is a unique interior that nevertheless remains clearly associated with the brand.

12:30

THE LARGE BRAKING SYSTEM

To accommodate the increased engine power, the braking system has been upgraded. Most of the components used are sourced from Porsche’s existing lineup.

13:00

CLASSIC, UNDERSTATED, YET STILL SPECIAL

The car should be neither overly flashy nor too understated. Subtle RS features and other technical enhancements can be found throughout, without fundamentally altering the classic appearance of the Porsche 964.

13:35

CLASSIC LIGHTING WITH MODERN LED TECHNOLOGY

The lighting retains its classic look but is powered by modern LED technology. This improves driving safety without making the vehicle look too modern.

1:50 p.m.

BBS LE MANS AND MICHELIN PILOT SPORT

The concept remains deliberately balanced when it comes to wheels and tires as well. Classic BBS Le Mans wheels are paired with modern Michelin Pilot Sport tires, combining traditional design with contemporary grip.

14:15

THE PORSCHE 964 PROJECT IS COMPLETE

After more than 14 months, Jorge is finished. The complete restoration combines bodywork, mechanics, the engine, the suspension, the interior, and numerous detailed decisions into a one-of-a-kind vehicle.

ADDITIONAL PORSCHE MARKET ANALYSES

Porsche 911 F-Model Market Analysis with Benjamin David and Thomas Ottenstroer

MARKET ANALYSIS

PORSCHE 911: MANUAL VS. AUTOMATIC

Which is worth more—a manual transmission or an automatic?

Porsche 997.1 Carrera S Market Analysis with Benjamin David and Thomas Ottenstroer

MARKET ANALYSIS

PORSCHE 996 GT2

An Underrated Classic with Potential for Appreciation?

Porsche 911 G-Model Market Analysis with Benjamin David and Thomas Ottenstroer

VALUE CHECK

PORSCHE 911 G MODEL

Which models are particularly in demand today?